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HBED - ROV TECHNOLOGY

HARBOR BRANCH Ocean Engineering and Prodution has a long history of designing and operating ROV systems for scientific use and support. Though out the thirty-year history of HBOE&P the engineering division and the marine operations division have worked hand in hand to develop, test and continually refine subsea systems in order to insure successful execution of science work at sea. These efforts include the development of the following:

  • Complete ROV Systems
  • Special tooling for Science, Military and Oil/Gas
  • Major ROV System Components
  • Launch and Recovery Systems
  • Winches
  • Tether Management Systems
  • Control Vans and Workshops
  • Pressure Vessels
  • Telemetry Systems
  • Compensators

A historical review of HBOE&P ROV technology would have to start with the development of the two CORD (Cable Operated Remote Device) ROV systems. The first CORD vehicle was built in 1973, well before the name of these systems was commonly accepted as ROV. At that time, the US Navy funded the only other ROV systems in existence. The CORD vehicles were designed to conduct limited science related tasks, but their primary mission was to act as a standby emergency rescue system for the Johnson Sea Link submersibles. The vehicle was similar to the current WHOI ROV "Jason" in that it had a fixed length of tether connecting the vehicle to a disc shaped depressor. The ROV was latched to the depressor during descent to depth where it was released to conduct operations. The umbilical to the depressor was only 3/8 inch in diameter. The combination of heavy depressor and small low drag cable allowed the CORD to work effectively in the Gulf Stream currents. This design insured the rescue of the JSL in even The worst current conditions. In fact, the last mission the CORD conducted was to locate and identify components of the ill-fated Space Shuttle Challenger. The larger ROVs on site at the time could not effectively penetrate the Gulf Stream currents. The two CORD ROVs were operated until around 1985. One of them is currently undergoing restoration for exhibit in the new Engineering ROV/AUV facility which is currently under construction.

Deep Sea Systems Inc. (DSSI) and HBOE&P built two deep water (5,000 foot) versions of DSSI Mini Rover MK II that were configured to operated from the JSL submersibles. These ROVs complement science operations and are capable of aiding in assessment of situations should the JSL become entangled during a dive. Therefore helping the pilot take action to free the sub. These systems have been upgraded and modified to operate from the JSL or independently. The systems currently are used independently to support operations in the 0-1,000 depth ranges. One of which was used on the 1993 Expedition to the Luisitania with National Geographic and Bob Ballard, along with WHOI's ROV "Jason" and the Delta manned submersible. These systems have conducted numerous science related and TV production operations including Gulf of Mexico, California coast, Florida coast, Ireland and Palau.

In 1985, HBOE&P started the development of a large ROV system consisting of the same proven science tools that gave the JSL submersibles their renowned level of capability. Although capable of conducting a number of different types of science, the primary task of this ROV was to perform biomedical collection for the HBOI Sea Pharmaceutical division. An International Submarines Engineering (ISE) Inc. ROV, a "HYSUB 40", was selected as the base for development primarily because of its relatively low cost. In the initial configuration the ROV had a depth capacity of 1,000 meters. HBOE&P made a progression of upgrades to the system to enhance its ability to conduct science. The finished product was named SCOOP (Scientific Collection and Observation Platform). The Hysub 40 was designed to support ROV subsea drilling and construction for the oil industry. Reconfiguration to support scientific collection included the same suite of tools used on the JSL submersibles, as well as additional features.

The modifications made by HBOE&P engineering included:
  • Science collection skid mounted on the bottom of the vehicle frame. The skid incorporates 12 each 25.4 cm diameter x 17.8 cm tall acrylic sample cylinders, which can rotated and indexed via a hydraulic motor driving a titanium chain drive.
  • Suction sampler "Slurp Gun" consisting of a reversible pump that creates suction through a flexible hose, a suction plenum, and a sample intake mounted on the manipulator. The pilot using the manipulator places the suction intake over the specimen to be collected, the specimen travels up the hose to the plenum, and is then sucked into the sample bucket. Any debris such as sand and slit continues on to the pump at the rear of the ROV and exits without degrading visibility.
  • A high velocity spatially correspondent manipulator (Schilling) with programmable learn/teach modes was added. The manipulator provided a highly dexterous method of sample collection. Once collected, the samples were placed in the sample bucket manually or using preprogrammed features of the SC manipulator. Special end effectors (hands) were developed for the manipulator to perform specific tasks, such as cut out sections of sponges for collection.
  • A five-function rate manipulator was added to perform the more robust tasks, and it typically had the suction sampler mounted on it
  • 35 mm still photography and strobe were added
  • High quality color video
  • Low light level S.I.T. camera
  • Additional 4,000 watts of variable intensity lighting
  • Four HBOE&P lasers for video scaling
  • New fiber optic umbilical to increase the system's operational depth from 1,000 meters to 5,000 feet (1525 meters) and allow increased video quality via use of fiber optics.
  • A second control console to allow scientists to operate the pan and tilt unit, still photography, video cameras and S.C. manipulator.
  • New system cabling to increase reliability and versatility
  • New telemetry system with graphical user interface and improved diagnostics
  • Ground fault systems
  • Tether management system mounted sample baskets, hydraulically operated.
  • New slightly buoyant tether cable.
  • Additional syntactic floatation module to increase vehicle payload.
  • Acoustic responder capability
  • High resolution sonar
  • 20 foot x 8 foot portable control van and 10 foot by 8 foot portable workshop.
Additional tools that could be installed to complement the standard suite of tools included the following:
  • Detritus trap racks, primarily for mid water collections
  • Tube core rack
  • Box core rack
  • CTD.
  • Fluorometer
  • Transmissometer
Given that this was 1985, HBOE&P was well ahead of others in ROV technology for science. This technology included fiberoptics, PC based telemetry systems, GUI controls and displays, advanced acoustics, lasers, state of the art manipulators, advanced electrical/electronics systems, and proven collection capabilities.

Operational capability is just as important as technical assets. HBOE&P combined years of JSL operational experience, years of non-scientific ROV operational experience, and considerable at-sea operations to perfect ROV operations to support scientific missions. This operational experience is reflected in the design of our ROV systems and tools. We offer our clients this knowledge as part of our ROV technology.

The SCOOP ROV was the forerunner of a number of current ROVs used for science. HBOE&P consulted to Monterey Bay Aquatic Research Institution (MBARI) prior to their investment in ROVs. After a number of visits by MBARI engineers to HBOE&P to work with our SCOOP (Hysub 40), MBARI purchased a Hysub from ISE which had a greater depth range than the HBOE&P vehicle. MBARI purchased from HBOE&P all the science tools such as the sample collection systems, lasers, detritus traps, slurp guns etc. This system is now the MBARI "Vantana". The ROPOS ROV is also a direct evolution of the SCOOP.

The next major example of HBOE&P ROV technology was the design, fabrication, and operation of the "rescue and support ROV". This system replaced the CORD ROV systems with new technology and increased capability. The system was designed and built by HBOE&P Engineering as an extremely reliable system capable of working in high currents. This system included a portable control van, winch, umbilical, launch and recovery system (LARS), and tether management system (TMS) as well as the ROV. The winch, LARS, TMS, and ROV are all capable of being placed on one skid. The skid can then be lifted as one single unit. Mobilization only requires welding down the skid via sacrificial angles, which are bolted to the skid and runs one cable from the winch to the control van. This system has been in operation since March 1992, and has proven to be very reliable and maintainable by the JSL crew. The vehicle is capable of four knots of forward speed from a 25 horsepower electrohydraulic unit.

Another prime example of HBOE&P ROV technology is the design, fabrication, test, and delivery of a custom precision dredging ROV for Orange County Water District (OCWD) in California, USA. They required the development of a system that would remove silt from the bottom of reservoirs. The silt prevented the water from reaching the natural aquifer that provides water to the area via wells. HBOE&P engineering patented a dredging process that allows selection of particle sizes (silt) to be collected while leaving larger material (sand) behind. The ROV to transport, control, and power the precision dredge is all electric (no hydraulics), 100-horsepower, and 11,000 lbs. in air weight. It runs on preprogrammed track lines without the aid of pilot control. The system uses advanced telemetry and graphical user interfaces developed by HBOE&P. The system was a $1.4 million dollar project that was completed in 1998. HBOE&P was fortunate enough to win this contract against competitors such as Oceaneering, Sonsub, Perry Tritech, and Sound Ocean Systems.

• Observation/Search ROV Brochure - 252k download